有光泽零部件的表面检测

借助AI嵌入支持的表面检测，确保质量稳定一致
最大限度减少漏检情况与客户投诉
集成分析工具，助力流程修正与文档记录
依托多年行业专业经验，提供全球化支持与解决方案

有光泽零部件的表面检测
- 适用于有光泽或透明零部件的完美表面
- 联系我们的专家

适用于有光泽或透明零部件的完美表面

减少漏检，降低成本，质量稳定

在汽车行业，完美的表面并非可选项，而是必备要求。无论是生产注塑成型或喷漆的附加部件、汽车玻璃、后视镜，还是透明显示组件，均是如此。即便是喷漆汽车零部件上最细微的瑕疵，都可能导致高昂的返工成本、产品报废或产品召回。

ISRA VISION 助力制造商在有光泽、透明及反光的零部件上实现稳定的表面质量。我们的自动化表面检测系统能够在缺陷演变成代价高昂的问题之前，检测出那些常被肉眼忽略的瑕疵。

这些可扩展的解决方案可实现无缝集成，进而达成 100% 全检。最终成果是什么？更少的漏检缺陷、更低的成本，以及符合汽车行业最高标准的无瑕疵零部件。

喷漆部件

喷漆的外部部件，如保险杠、扰流板和后视镜盖，它们具有复杂的形状和高光泽表面。

注塑（成型）

前大灯、B 柱、开关及内饰件，由高品质、有光泽或透明的注塑件制成，具有可变几何形状。

显示屏&镜面

专为需要高精度形状和最佳光学质量的显示屏、触控表面、平视显示器（HUD）及镜子而设计。

汽车玻璃

挡风玻璃、侧窗、后窗及全景天窗 —— 均经过自动检测，以排查缺陷并确保视觉质量。

显著优势

质量稳定：客观、持续的检测确保产品质量稳定，不受班次或人员变动影响。
降低投诉成本：早期缺陷检测可防止不合格部件流入供应链，从而减少与返工、召回及客户投诉相关的成本。
减少漏检：高精度传感器技术与人工智能辅助评估，即便是那些可能被肉眼忽略的最细微缺陷也能被检测到。
优化生产流程：检测产生的实时数据支持有针对性的流程调整，以实现系统效率最大化和不合格率最小化。

高效检测：资源的针对性利用
自动化系统接管人工目视检测，支持您的流程，以实现更高的精度、稳定的质量和最佳的资源利用率。
无缝的质量记录：所有检测结果均被存档，这对于可追溯性和原始设备制造商（OEM）的要求而言极为理想。
面向未来且灵活：这些系统可适应设计更新或新车型，以在需求变化时实现最大的灵活性。

Defects
Features

典型的表面缺陷（取决于零部件类别）：

本概述展示了在自动化质量检测过程中发现的最常见的缺陷类型。

喷漆部件
缩孔、划痕、凹痕、杂质、流挂、橘皮纹
注塑件
划痕、条纹、凹痕、流痕、压痕、结构穿孔、针孔、边缘缺损、裂纹、抛光痕、橘皮纹

显示屏&镜子
形状偏差、光学畸变、划痕、杂质、发丝裂纹、橘皮纹、涂层缺陷、裂纹、抛光痕、结构渗透
汽车玻璃
划痕、杂质、光学畸变

Robust sensor technology for maximum detection performance
Reliable detection of the smallest surface defects thanks to high-precision image acquisition and fast data evaluation
Real-time shape inspection
Inline inspection of shape deviation with CAD comparison depending on component geometry
Up to 100% surface coverage
Seamlessly inspect all relevant component areas depending on geometry and positioning
AI-based defect classification
Use of trained algorithms for differentiated, adaptive defect detection and reduced pseudo-defect rates

Real-time analysis and evaluation tools
Direct data availability for process control, statistics, and traceability
Tray-based serial inspection
Parallel component inspection in carrier systems is ideal for automated handling and high cycle rates
Robot-guided, conveyor-integrated, or stationary component inspection
Depending on the component and production environment.
Fully integrated
Standardized interfaces enable seamless production integration.

媒体中心

Video
Case study
Technical paper
Webcast
Flyer

保险杠和扰流板的自动化表面检测

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