适用于有光泽或透明零部件的完美表面
减少漏检，降低成本，质量稳定
在汽车行业，完美的表面并非可选项，而是必备要求。无论是生产注塑成型或喷漆的附加部件、汽车玻璃、后视镜，还是透明显示组件，均是如此。即便是喷漆汽车零部件上最细微的瑕疵，都可能导致高昂的返工成本、产品报废或产品召回。
ISRA VISION 助力制造商在有光泽、透明及反光的零部件上实现稳定的表面质量。我们的自动化表面检测系统能够在缺陷演变成代价高昂的问题之前，检测出那些常被肉眼忽略的瑕疵。
这些可扩展的解决方案可实现无缝集成，进而达成 100% 全检。最终成果是什么？更少的漏检缺陷、更低的成本，以及符合汽车行业最高标准的无瑕疵零部件。
Feasibility Guide: Build a clear understanding of optical surface inspection
Our Feasibility Guide provides essential foundational knowledge on how surface characteristics, geometry, and environmental conditions influence data quality in automated inspection.
It helps you understand under which circumstances optical inspection can be effectively applied - clear, practical, and easy to follow.
- Benefits
- Defects
- Features
- Consistent quality: Objective, continuous testing ensures consistent product quality, regardless of shift or personnel.
- Reduction in complaint costs: Early defect detection prevents faulty parts from entering the supply chain, thereby reducing costs associated with rework, recalls, and customer complaints.
- Minimized inspection escape: High-precision sensor technology and AI-supported evaluation detect even the smallest defects that could escape the human eye.
- Optimization of production processes: Real-time data from the inspection enables targeted process adjustments for maximum system efficiency and minimum reject rates.
- Efficient inspection: Targeted use of resources
Automated systems take over manual visual inspections and support your processes for greater precision, consistent quality, and optimal resource utilization. - Seamless quality documentation: All inspection results are archived, which is ideal for traceability and OEM requirements.
- Future-proof and flexible: The systems can be adapted to design updates or new models for maximum flexibility with changing requirements.
典型的表面缺陷（取决于零部件类别）：
本概述展示了在自动化质量检测过程中发现的最常见的缺陷类型。
- 喷漆部件
缩孔、划痕、凹痕、杂质、流挂、橘皮纹 - 注塑件
划痕、条纹、凹痕、流痕、压痕、结构穿孔、针孔、边缘缺损、裂纹、抛光痕、橘皮纹
- 显示屏&镜子
形状偏差、光学畸变、划痕、杂质、发丝裂纹、橘皮纹、涂层缺陷、裂纹、抛光痕、结构渗透 - 汽车玻璃
划痕、杂质、光学畸变
- Robust sensor technology for maximum detection performance
Reliable detection of the smallest surface defects thanks to high-precision image acquisition and fast data evaluation - Real-time shape inspection
Inline inspection of shape deviation with CAD comparison depending on component geometry - Up to 100% surface coverage
Seamlessly inspect all relevant component areas depending on geometry and positioning - AI-based defect classification
Use of trained algorithms for differentiated, adaptive defect detection and reduced pseudo-defect rates
- Real-time analysis and evaluation tools
- Direct data availability for process control, statistics, and traceability
- Tray-based serial inspection
Parallel component inspection in carrier systems is ideal for automated handling and high cycle rates - Robot-guided, conveyor-integrated, or stationary component inspection
Depending on the component and production environment. - Fully integrated
Standardized interfaces enable seamless production integration.
媒体中心
- Video
- Case study
- Technical paper
- Webcast
- Flyer
保险杠和扰流板的自动化表面检测
高光泽汽车内饰件的自动化光学检测
采用偏转测量法对高光泽 B 柱进行缺陷检测。
Painted Part Vision [EN]
Automated paint inspection for car exterior parts
- Filename
- mvs-sfa-fl-painted-part-vision-en-2025-01-web.pdf
- 大小
- 814 KB
- 格式
SpecGAGE3D [EN]
Fully automated surface inspection for glossy and transparent surfaces
- Filename
- mvs-fl-specgage3d-en.pdf
- 大小
- 1 MB
- 格式