本页面显示了关于组件的所有检测解决方案

Large Production Line with Industrial Robot Arms at Modern Bright Factory. Solar Panels are being Assembled on Conveyor. Automated Manufacturing Facility

组件生产的优势


  • 产量增加:利用充分开发的生产潜力实现最大产量
  • 资源节省:材料、设备和工程时间的最佳利用
  • 最大限度地提高工艺透明度:尽早预测工艺弱点

组件简介

降低您的生产成本,并确保您生产的组件具有卓越的质量。

为了达到这种卓越的品质,原材料必须是正确的。我们针对电池、薄膜、箔材或太阳能玻璃的检测解决方案可检测最小的缺陷和材料本身的缺陷。后续的调整可节省宝贵的生产能力。

基于云的数据管理减少了初始装机工作量,并显著加快了调试和配方调整。

这些解决方案得到了我们品牌的支持:

product branding

来料电池检查和分类

final cell sorting

在串焊之前识别故障电池可以节省宝贵的组件生产能力。CELL-Q及时识别有缺陷的电池,并监控其性能等级。运输和搬运造成的损坏可以索赔并进行修复

优势

资金节约:供应商将劣质电池回收

实现颜色和性能方面的同质模组

对来料电池的实现最低的过检与漏检监控

特征,典型缺陷和技术参数

特征

  • 川焊前的来料电池检测

  • 接触电极检查:检测印刷缺陷并监控印刷位置

  • 颜色分类:检测颜色和镀膜缺陷,并按颜色类别进行电池分类 
  • 检测其他表面和轮廓缺陷 
  • 简单配方交换/精确配方复制 

典型缺陷

  • 颜色缺陷:变色、不均匀 
  • 表面缺陷:污渍、指纹、划痕 
  • 电极缺陷:中断、变薄、变粗、节点、沾污、污迹、错位 

技术参数

  • 硅片尺寸超过210毫米 
  • 精确配方复制 
  • 技术实现最高的各向同性和均匀性 
  • 多视图技术,实现表面缺陷检测的最大灵敏度 
  • 累积缺陷叠加图像的图像分析 
  • 矩阵摄像头技术 

下载其他信息

PL String Inspection

LUMI-Q Scan

Strings are the backbone of solar modules, and ensuring their quality is paramount. Photoluminescence (PL) inspection for the stringer ensures that only high-quality strings make it into the final assembly.

This cutting-edge technique employs the power of light to uncover imperfections and elevate the quality of photovoltaic strings.

At its core, PL inspection involves illuminating the cells with specific wavelengths of light, stimulating the emission of photons. This emitted light, when carefully analyzed, provides critical information about the string's material integrity and electrical characteristics. ISRA VISION’s PL inspection system LUMI-Q Scan runs laser-free, which reduces safety requirements.

Strings are the backbone of solar modules, and ensuring their quality is paramount. Photoluminescence (PL) inspection for the stringer ensures that only high-quality strings make it into the final assembly.

This cutting-edge technique employs the power of light to uncover imperfections and elevate the quality of photovoltaic strings.

At its core, PL inspection involves illuminating the cells with specific wavelengths of light, stimulating the emission of photons. This emitted light, when carefully analyzed, provides critical information about the string's material integrity and electrical characteristics. ISRA VISION’s PL inspection system LUMI-Q Scan runs laser-free, which reduces safety requirements.

Benefits

Reduced operational costs through minimized rework

Increased process yield and uptime

Optimized module efficiency and stability

Easy integration and fast ramp up

Features, typical defects and technical data

Features

  • Detection of all relevant defects on solar strings directly in stringer
  • Laser-free and contactless inspection technology
  • Seamless integration without additional footprint (retrofit-ready)
  • Optional: Fab data management with central recipe management and comprehensive data reporting

Typical defects

  • Electrical & material defects: Microcracks, soldering defects, insulated areas, scratches, stains, electrical cell mismatch
  • Geometrical defects: ribbon misalignment, ribbon kink/cell shifting, string properties/geometry

Technical data

  • On-the-fly measurement
  • Fast measurement speed:
    • ≥ 800 mm/s @ 3k
    • ≥1200 mm/s @ 1k 
  •   Even for wafer sizes >210 mm

Download additional information

数据分析/CPV

Connected PV web 16 9

透明度提高了效率:实时可视化和分析工艺数据。我们所有的检测系统都为产量评估和比较提供数据,以预测和抵消工艺偏差

优势

最大限度的工艺透明度:从一开始便可实时查看生产状态

快速识别表现不佳的工艺:通过立即微调流程达到更高的产量

客户服务和培训

Service

为了使您的生产系统高效且经得起未来的考验,我们高素质的服务团队在全球范围内为您提供力所能及的支持。我们全天候快速、可靠地为您的系统提供安装、维护和服务以及分析和优化。

请访问我们的服务中心,获得您的定制服务解决方案。

此外,在伊斯拉视像学院学习,我们的资深培训师让您的员工及时了解最新知识,让您的系统操作员、产品工程师和质量经理成为真正的检测专家。

请访问我们的伊斯拉视像学院,预订您的个性化和丰富多彩的培训课程。

联系我们

伊斯拉视像设备制造(上海)有限公司

金峰

中国区光伏事业部销售总经理
上海
china

Jeff King